Roll Coating and Repair  

Industrial Plating offers turnkey roll repair and improvement services.  Industrial roll surfaces are critical for producing quality products. Defects on the surface or worn rolls result in the production of off quality product or can result in reduction in production inefficiencies.

We have significant experience processing rolls for a variety of industries, each with its on important set of requirements.

Industrial Plating has the capabilities and expertise to process a broad range of roll sizes with various requirements requirements. Whether it is tapered, crowned, high speed or low speed, we can provide a solution for your needs.


Coating and Restoration

Industrial Plating offers several options for restoring the diameter and improving the wear resistance of your rolls. The processes that we recommend will be dependent on the design of the roll, its operating conditions, and other special requirements. We may recommend application of Plasma Coatings, Hard Chrome, HVOF Coatings or other alternatives based on your needs. We also offer options for traction and release.



Roll Surface Plating or Coating

Industrial Plating offers numerous plating and coating options to meet unique customer requirements. Our portfolio of options includes Wear Resistant, Corrosion Resistant, & Traction & Release coatings.

Plating and Coating Material Examples:
  • Carbides: Tungsten Carbide, Chromium Carbide
  • Ceramic Coatings: Chrome Oxide, Aluminum Oxide, Alumina Titania, Titanium Dioxide, Zirconium Oxide
  • Hard Chrome Plating
  • Metal: Aluminum, Copper, Nickel, Stainless Steel


Examples of Rolls Processed

Industrial Plating has the capabilities and expertise to process a broad range of roll sizes with various requirements requirements. Whether it is tapered, crowned, high speed or low speed, we can provide a solution for your needs. 

  • Applicator Rolls
  • Capstan Rolls
  • Chill Rolls
  • Crowned Rolls
  • Draw Rolls
  • Drive Rolls
  • Doctor Rolls
  • Exit Rolls
  • Feed Rolls
  • Godet Rolls
  • Groove Rolls
  • Heated Rolls
  • Idler Rolls
  • Laminator Rolls
  • Mandrels
  • Puller Rolls
  • Separator Rolls
  • Septet
  • Take Up Rolls
  • Winder Rolls


The above list is just a small sample of the many different types of rolls we have processed. Please contact us with your requirements.

Roll Coating and Restoration Related Services

Cylindrical Grinding

Industrial Plating has experience and expertise to apply and grind various plating & coatings to tight tolerances. This includes carbide based coatings, ceramics, hard chrome, and others.

For more details, check out our cylindrical grinding services.
Surface Finishing

Industrial Plating offers surface finishing services for industrial rolls. We can achieve a broad range of surface finishes and reproduce complicated and/or precise requirements. We can achieve surfaces from a mirror finish (< 2 RA) to over 1000+ RA which is rougher than 24 grit sandpaper. We have the ability to tightly control and reproduce the surface finish to meet your requirements each time. For more information, read about our surface finishing services.
Dynamic Balancing

In addition to making repairs, we also offer dynamically balancing to ensure your shafts will not vibrate on install and will greatly improve the life of your bearings and machinery. We have dynamically balanced shafts that rotate at more than 25,000 RPM's. Find out more about our dynamic balancing ‍services.


Typical Machining Services Related to Roll Repair

In addition, our full service machine shop can repair damaged threads, keyways, and other functional areas of the shaft to bring it back it back to its original specifications. Find out more about our Machining Capabilities.

Shaft Keyway Repair
Shaft Straightening
Bearing Removal and Journal Repair

Want to learn how IPC can help? 

Call now at 423-698-8914 or

CONTACT US